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Operational Guide to Cold Chain & Controlled Temperature Systems in GMP/GDP (First Edition + Toolkit)

Operational Guide to Cold Chain & Controlled Temperature Systems in GMP/GDP (First Edition + Toolkit)

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First edition · v1.0 · regulatory verification 28/09/2026

From the product's authorised condition to a system under control: cold rooms, refrigerators, freezers, ULTs and shipments specified, qualified, mapped and monitored, with the source next to every value.

An engineering and quality guide for the people who design, qualify and run the temperature-controlled systems of a pharmaceutical company: requirements and temperature strategy, storage, transport, monitoring and alarms, qualification and temperature mapping, lifecycle and procurement. 24 chapters in six parts and 6 appendices, 273 pages in the Italian edition and 275 in the English one, and 24 editable tools in Word and Excel, for €199.

273 pages (ITA) · 275 (ENG) · PDF A424 chapters in six parts + 6 appendices24 tools: 12 Word + 12 Excel89 sources in the register113 tracked decisionsDigital product: download after payment
One language per purchase: the variant decides. The ITA - Italiano variant gives you the PDF guide and the 24 tools in Italian; the ENG - English variant gives them in English. Both editions have the same structure, the same tools and the same codes. No files exist in French, German or Spanish.

The problems it addresses

The mistakes the guide takes apart, each measured against a text, with its status and its force in the market where it applies.

Values "required by law" that no regulation sets. Mapping duration, number of sensors, requalification frequency, alarm delays, permitted excursions: no regulation gives a universal value. The guide reports the values the sources write, with their nature (requirement, recommendation, example, test criterion), and leaves the others <to be defined> with the decision code.

"Standard" alarm delays. Thresholds and delays are derived from measured transients and from the time available for the response: a delay longer than the available response time is a design flaw. Chapter 15 and tool CC-TK-15 calculate the time budget of each threshold.

"The carrier is certified, so the lane is qualified." CEIV Pharma certifies the logistics node, not the container or the lane: packaging and lane qualification is demonstrated by testing (Chapters 10-12).

Alarm, excursion and decision mixed up. An alarm is a system signal, an excursion is an exposure outside the prescribed range, the product decision is a documented quality assessment. A period without data does not demonstrate the absence of excursions, and freezing is never averaged.

Who verifies transport. Transport from manufacturing sites is verified under EU GMP Annex 15, §6; wholesale distribution operations follow Chapter 9 of the EU GDP. Chapter 1 allocates roles, contracts and quality agreements.

Suppliers chosen on price. Binding requirements kept apart from scores, quality and service responsibilities written into the agreements, CAPEX and OPEX over the same horizon: Chapters 23 and 24 with CC-TK-23 and CC-TK-24.

The guide
24 chapters in six parts, named after the six areas of the Cold Chain hub, and 6 appendices. Chapters 2-23 follow the same fourteen sections, from the problem and the decision to the evidence: product and authorised condition → real system → risk → text, status and force → value with its nature → company decision → test → record → evidence.
The toolkit
24 editable tools: 12 Word templates and 12 Excel workbooks, each as a clean template and as a filled-in example. The workbooks have a Read_Me, formulas written out in plain text, error checks and a "Check" sheet that recalculates the book's examples; they return only "Comparison with the entered criteria" or "Quality assessment required".
Four integrated cases
A cold room, a passive shipment, an excursion and a ULT failure, at the fictitious company Arvena Pharma, linked to the tools with the same identifiers. Chapter 24 closes with 40 questions an inspector may ask, each with the expected evidence.
€199, revision v1.0 with regulatory verification as of 28/09/2026

The status of every source is verified as of 28/09/2026. The source register holds 89 entries, and the 113 decisions the guide leaves to the company are tracked with who decides, on what basis and where it is recorded.

The price is €199.00 per variant (guide + toolkit in the chosen language). First edition, September 2026, revision v1.0: 273 pages in the Italian edition, 275 in the English one. The revision on sale is stated on this page, together with the date of the regulatory verification. When the texts change, you receive the revised guide and toolkit at no extra cost.

The 24 tools, in six groups

One folder per part of the book, with the exact file titles of the English edition. No operational value is preloaded: operating conditions, thresholds and delays, number and position of sensors, mapping duration, acceptance criteria, calibration and requalification intervals stay <to be defined>, with the decision code.

01_Requirements · Requirements & Temperature Strategy
WORD
CC-TK-01 · Cold Chain Project Brief & Responsibility Matrix
Purpose, products, systems, stakeholders, boundaries and responsibilities of the programme.
WORD
CC-TK-02 · Cold Chain & Controlled Temperature URS
Verifiable requirements, criticality, verification method and expected evidence.
EXCEL
CC-TK-03 · Product Temperature & Stability Register
Authorised conditions with their source, sensitivity, available stability information, gaps and approvals.
EXCEL
CC-TK-04 · Cold Chain Risk Assessment
Risks, causes, effects, controls, evidence, residual risk and actions: a score alone is no justification.
02_Storage · Storage Systems & Equipment
EXCEL
CC-TK-05 · Storage Technology Selection Matrix
Cold rooms, refrigerators, freezers and ULTs compared, with mandatory requirements kept apart from weighted criteria.
WORD
CC-TK-06 · Storage Design Review Checklist
Airflow, racking, loads, doors, environment, installation and service.
EXCEL
CC-TK-07 · Load Pattern & Recovery Challenge Matrix
Configurations, scenarios, justified tests and results.
WORD
CC-TK-08 · Cold Chain Contingency Plan
Power failures, breakdowns, transfers, alternative capacity, responsibilities and a practical test of the plan.
03_Transport · Transport & Distribution
EXCEL
CC-TK-09 · Transport Lane Risk Assessment
Lanes, times, seasons, handovers, stops, customs and critical points.
WORD
CC-TK-10 · Thermal Packaging Qualification Protocol
Configuration, payload, pack-out, refrigerants, test profiles, criteria and report.
WORD
CC-TK-11 · Transport & Lane Qualification Protocol
Active and passive systems, lanes, conditions, tests, monitoring, deviations and conclusions.
EXCEL
CC-TK-12 · Shipment Monitoring & Chain-of-Custody Log
Product and batch, configuration, loggers, handovers, times, receipt and linked evidence.
04_Monitoring · Monitoring & Alarm Management
EXCEL
CC-TK-13 · Sensor & Calibration Register
Identifier, position, range, calibration, uncertainty, status, due dates and intermediate checks.
WORD
CC-TK-14 · Monitoring System & Data Lifecycle Specification
Acquisition, integrity, access, timestamps, connectivity, backup, restore and retention.
EXCEL
CC-TK-15 · Alarm Rationalisation & Escalation Matrix
Condition, justified threshold, delay, response, escalation, coverage, tests and time budget.
WORD
CC-TK-16 · Alarm & Failure Challenge Test Protocol
Alarms, sensor failure, power failure, network, buffering, notifications and restoration.
05_Qualification · Qualification & Temperature Mapping
WORD
CC-TK-17 · Qualification Plan & IQ/OQ/PQ Protocol Framework
Plan, responsibilities, prerequisites, verifications and release, with the DQ, FAT and SAT interfaces.
WORD
CC-TK-18 · Temperature Mapping Protocol & Report
Objectives, sensor layout, loads, conditions, acquisition, deviations, analysis and conclusions.
EXCEL
CC-TK-19 · Temperature Mapping Data Analysis
Raw data kept, timestamps and gaps checked, results per sensor, trends and excursions against the entered criteria.
EXCEL
CC-TK-20 · Requirements Traceability Matrix
Requirement → risk → test → evidence → deviation → status.
06_Lifecycle · Lifecycle & Procurement
WORD
CC-TK-21 · Temperature Excursion Investigation & CAPA
Containment, reconstruction, cumulative exposure, stability data, quality decision and CAPA.
EXCEL
CC-TK-22 · Periodic Review, Maintenance & Requalification Planner
History, performance, changes, activities and the rationale for each due date.
WORD
CC-TK-23 · Supplier RFP & Quality/Service Responsibilities Checklist
Technical request, documents, responsibilities, service, data, subcontractors and topics for the quality agreements.
EXCEL
CC-TK-24 · Technical Bid Evaluation & TCO
Binding requirements, bid comparison, exclusions, CAPEX and OPEX, scenario analysis.

In the ITA - Italiano variant the same 24 tools carry the titles of the Italian edition and the same codes CC-TK-01…24. Every tool also comes as a filled-in example on the Arvena Pharma case, in the 07_Examples folder.

Use it tomorrow morning

The situationWhat you use
A new cold room to specify and qualifyChapters 4, 7, 17 and 19 + CC-TK-02, CC-TK-07, CC-TK-17 and CC-TK-19: a verifiable URS, load and recovery tests, IQ/OQ/PQ, mapping with an acceptance zone narrowed by the uncertainty. This is Case A of Chapter 24.
Mapping has to be repeated: when, and with what designChapters 18 and 22 + CC-TK-18 and CC-TK-22: in the EU repetition follows the risk assessment or significant modifications (EU GDP §3.2.1); the interval cited by the WHO is an example, not an obligation.
Alarm thresholds and delays to justifyChapter 15 + CC-TK-15 and CC-TK-16: a time budget for each alert threshold, a tested notification and escalation chain, loss of transmission kept apart from loss of recording.
Passive shipments to hospitalsChapters 9, 10 and 12 + CC-TK-09, CC-TK-10 and CC-TK-12: lane risk, packaging qualification with justified profiles, routine control of shipments. This is Case B.
An excursion in the warehouse or at receiptChapter 21 + CC-TK-21, CC-TK-12 and CC-TK-03: classification, containment, reconstruction of the exposure, cumulative history of the batch, the holder's data, decision by the quality function. This is Case C.
A ULT stops at nightChapters 8 and 15 + CC-TK-08, CC-TK-15 and CC-TK-16: alternative capacity, transfer, data integrity and restoration, with the escalation chain put to the test. This is Case D.
Choosing the supplier of cold rooms, loggers or serviceChapters 23 and 24 + CC-TK-23 and CC-TK-24: RFP, quality and service responsibilities, binding requirements kept apart from scores, TCO with no product loss monetised through invented values.
A GDP or GMP inspection is comingChapters 20 and 24 + CC-TK-20 and CC-TK-22: requirement → test → evidence traceability, periodic review and the 40 inspector questions, built for teaching purposes, with expected evidence and red flags.
What the guide does not do

It gives no universal numbers. No universal value for permitted excursion, duration, alarm delay, number of sensors, mapping duration or frequency. Where a source writes a value, the guide reports it with document, section and nature (requirement, recommendation, example, test criterion); where no text sets it, the field stays <to be defined>.

It does not confuse status and force. Every source carries a status label (current, draft, in development, superseded) and a nature label (regulatory or compendial requirement, guidance, technical standard, scientific principle, GEP/QRM, GuideGxP recommendation), with the jurisdiction where it applies. The Annex 11 revision and the new ICH Q1 remain drafts until adopted.

It does not decide on the product. The decision on a product exposed to an excursion is a documented assessment by the quality function, on the stability data of the holder or manufacturer and a complete reconstruction of the exposure: no calculation, alarm or worksheet makes it automatic.

It does not reproduce subscription texts. USP, IATA, ISO, IEC, EN, ASTM, ISTA, ISPE and PDA are cited with title, number, edition and status; the guide describes their principles without tables or numerical criteria.

Contents: six parts, 24 chapters

Chapter titles of the English edition. Chapters 2-23 close with a checklist, linked tools, decisions and chapter sources.

Part I — Requirements & Temperature Strategy
  1. 1. GMP/GDP governance and responsibilities
  2. 2. The Product Temperature Profile
  3. 3. The cold chain control strategy and QRM
  4. 4. URS and verifiable requirements
Part II — Storage Systems & Equipment
  1. 5. Selecting storage technologies
  2. 6. Design and installation
  3. 7. Loads and real-world operation
  4. 8. Operational continuity
Part III — Transport & Distribution
  1. 9. Distribution strategy and lane management
  2. 10. Passive systems and thermal packaging
  3. 11. Active systems and transport
  4. 12. Shipment qualification and routine control
Part IV — Monitoring & Alarm Management
  1. 13. Sensors, loggers and architecture
  2. 14. Data and computerised systems
  3. 15. The alarm strategy
  4. 16. Trending and surveillance
Part V — Qualification & Temperature Mapping
  1. 17. Qualification strategy
  2. 18. Planning mapping studies
  3. 19. Execution and data analysis
  4. 20. Report, deviations and release
Part VI — Lifecycle & Procurement
  1. 21. Temperature excursions
  2. 22. Maintenance, change control and periodic review
  3. 23. Supplier selection and quality agreements
  4. 24. TCO and integrated cases

Appendices A-F. A ITA/ENG glossary · B Source matrix · C Chapter, toolkit and article matrix · D Toolkit instructions · E Register of assumptions and limitations · F Revision and change log.

What the package contains

After payment you download a ZIP file with the guide and the toolkit in the language of the chosen variant.

  • The complete PDF guide. 273 A4 pages in the Italian edition, 275 in the English one; clickable table of contents and bookmarks.
  • 24 editable tools. 12 Word templates and 12 Excel workbooks, in the folders 01_Requirements…06_Lifecycle.
  • 24 filled-in examples and demonstration datasets. The Arvena Pharma examples in the 07_Examples folder, with datasets DS-01…DS-06 for mapping, shipments and ULTs.
  • Support files. README, navigable toolkit index, field glossary and guide-toolkit-article matrix in the 00_Read_Me folder.
  • Verification. Test Log of the Excel workbooks, language parity report, check of the example values and a manifest with the SHA-256 fingerprint of every file, in the 08_Verification folder.

Read the preview before you buy

The free preview is made of real pages: 16 pages in the Italian edition, 16 in the English one. It contains the introduction, the labels, the full table of contents with page numbers, the planning of a temperature mapping study from Chapter 18, the complete Case A from Chapter 24, real pages of four tools (CC-TK-12, CC-TK-15, CC-TK-18 and CC-TK-19) and the list of what the purchase includes.

Specifications

FormatPDF A4 with clickable table of contents and bookmarks; tools in .docx and .xlsx
Pages and chapters273 pages (ITA edition) · 275 pages (ENG edition) · 24 chapters in six parts + 6 appendices (A-F)
Toolkit24 editable tools: 12 Word + 12 Excel, codes CC-TK-01…24, plus 24 filled-in examples
Language of the filesOne language per purchase: ITA - Italiano or ENG - English. No files exist in French, German or Spanish.
Edition and revisionFirst edition, September 2026 · revision v1.0 · tools Rev. 1.0
Regulatory verification28/09/2026 (status of every source at that date)
Sources and decisions89 sources in the register · 113 tracked decisions
Free preview16 pages (ITA edition) · 16 pages (ENG edition)
DeliveryDigital product: ZIP download after payment. Nothing is shipped: the 3D image of the volume is a graphic representation, there is no printed book.
Software requirementsA PDF reader; Microsoft Word and Excel (formulas compatible with Excel 2016 and later) or compatible programs: the Excel workbooks were recalculated with LibreOffice in the Test Log runs. No macros, no external links.
LicenceIndividual use, internal to the purchasing company: a personal, non-exclusive and non-transferable licence of use, under the site's Legal notice; printing for internal use only; sharing the files with third parties is prohibited.
Price€199.00 per variant (guide + toolkit in the chosen language)
Limits of use
  • The Excel workbooks are calculation models with a specification, tests and limits, not GMP-validated software: before GxP use the company verifies them within its own system, repeating the Test Log cases.
  • The Arvena Pharma examples are for demonstration: the company is fictitious, the data are hypothetical and they are neither acceptance criteria nor data from a real product.
  • No worksheet decides on the product: the outputs are only "Comparison with the entered criteria" or "Quality assessment required". The guide does not replace the assessment of the quality function.
  • The guide does not replace the official texts it cites and is not personalised legal, regulatory or quality advice.
  • No guarantee of any audit or inspection outcome, which depends on the context and on how the guide is applied.
  • The guide and the toolkit have not undergone independent third-party validation; the examples were recalculated independently by the editorial team.

Who it is for. QA, GDP Responsible Persons, Engineering, Validation and CQV, Supply Chain, warehouse, logistics, procurement, maintenance and owners of monitoring systems. It is written for people who specify, qualify or run cold rooms, refrigerators, freezers, ULTs and shipments and need to know which text every value comes from, with what force and in which market.

Who it is not for. It is not a guide to the role of the GDP Responsible Person, to cleanroom HVAC, to the analytical stability programme, to dangerous goods (dry ice appears only as a refrigerant), to freeze-drying or to ATMP manufacturing: these subjects stay in the sister guides or outside the scope.

Frequently asked questions

In which language do I receive the files?

In the language of the chosen variant: ITA - Italiano or ENG - English. Each purchase includes the guide and the toolkit in one language. No files exist in French, German or Spanish.

Is it a printed book?

No. It is a digital product: after payment you download a ZIP file with the PDF and the tools. Nothing is shipped; the 3D image only represents the volume.

Does the guide give a mapping duration, a number of sensors or alarm delays valid for everyone?

No, because no regulation sets them. It reports the values the sources write, with their nature, and the method to decide and justify the company's own, each with its decision code (Chapters 15, 18 and 19).

Do the workbooks say whether a product can be released after an excursion?

No. They return only "Comparison with the entered criteria" or "Quality assessment required". The decision stays with the quality function, on the stability data of the holder or manufacturer (Chapter 21, CC-TK-21).

Are the Excel workbooks validated?

They are not GMP-validated software. Each one has a specification, formulas written out in plain text, error checks and a Test Log of the tests executed: the company verifies them within its own system before GxP use.

What software do I need?

A PDF reader and Microsoft Word and Excel or compatible programs. The formulas are compatible with Excel 2016 and later and the workbooks were recalculated with LibreOffice in the tests; there are no macros and no external links.

Can I share the files with colleagues or suppliers?

The licence covers individual use, internal to the purchasing company, and is personal, non-exclusive and non-transferable: sharing the files with third parties, including suppliers and external consultants, is prohibited. Printing is allowed for internal use only.

What happens when the reference texts change?

Appendix F lists the events that trigger a re-verification of the guide: adoption of ICH Q1 at Step 4, planned by ICH for November 2026, the final texts of the revision of EU GMP Annex 11 and Chapter 4, and the 15th edition of the IATA Temperature Control Regulations, planned for 2027. When the texts change, you receive the revised guide and toolkit at no extra cost. The appendix announces no revision dates: the revision on sale is stated on this page.

Does it also cover the GDP Responsible Person and HVAC?

Only as interfaces. The role of the Responsible Person, cleanroom HVAC, environmental monitoring and computer system validation are covered in the sister guides listed in the front matter.

Does it apply in the United States?

The main reference is the EU (EU GDP, EudraLex, Annex 15), with WHO and PIC/S as guidance; for the United States the guide gives the essential status of 21 CFR and of the informational USP chapters of the <1079> series, without reproducing their text.

Before you buy: the Cold Chain hub

The 12 technical articles of the Cold Chain & Controlled Temperature Systems hub introduce the six areas of the guide, from requirements to supplier selection.

Go to the Cold Chain hub →
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GuideGxP guides do not replace official regulations or the guidance and standards they cite (European Commission, EMA, WHO, PIC/S, FDA, ICH, MHRA, Health Canada, Swissmedic, EDQM, USP, IATA, ISO/EN/IEC): they are operational support tools, not legal advice, and the user remains responsible for the correct application of the regulations in force in their own company context. Subscription texts are not reproduced. Numerical examples are for demonstration only and are not acceptance criteria; the decision on the product rests with the quality function. Regulatory status verified as of 28/09/2026. Arvena Pharma is a fictitious company. Digital product: nothing is physically shipped.

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DECLARED REGULATORY BASIS

Built on the most up-to-date official sources.

Every guide is built from the official sources current at the editorial verification date stated in the document. The editions, revisions and cut-off dates used are declared and checked again for every new release; requirements are kept distinct from GuideGxP operational interpretation.

Main references for this guide EU GMP · ICH · PIC/S · FDA/EMA guidance applicable to the topic
  • Editions and revisions stated in the document
  • Explicit editorial verification date
  • Requirements separated from practical recommendations

GuideGxP is an independent publisher and is not affiliated with, approved by or sponsored by the authorities and organisations cited.

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  • Every future release included for life
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  • Average review cycle: 6 months

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