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Single-Use & Bioprocess Systems: Practical GMP Guide (First Edition + Toolkit)

Single-Use & Bioprocess Systems: Practical GMP Guide (First Edition + Toolkit)

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First edition · October 2026

From system selection to production use: documented decisions for single-use systems

A practical route to specifying, assessing and integrating single-use systems into bioprocessing. The guide connects requirements, performance, fluid paths, materials, integrity, qualification and lifecycle management, with worked cases carried through into Word and Excel templates.

24 chapters · 6 parts 6 appendices 24 tools per language PDF + Word + Excel ITA / ENG

The guide

Each chapter starts with a concrete decision and develops mechanisms, criteria, evidence, responsibilities and review points. Cases follow bioreactors, mixing, transfers, TFF, connections and component management. Navigable contents, bookmarks and source references support quick consultation.

The toolkit

12 Word and 12 Excel tools per language, with instructions, a clean template and a separate completed example. You receive 24 individual modules and two complete masters containing the same tools. Masters provide an additional reference format: there are still 24 distinct tools.

Six connected routes

  1. Choices and requirements: boundaries, responsibilities, URS, technology comparison and risk management.
  2. Process and performance: bioreactors, oxygen transfer, mixing, measurement, controls and scale transfer.
  3. Fluid path and downstream processing: assemblies, product contact, transfers, hold times, TFF and filtration.
  4. Materials, integrity and sterilisation: extractables and leachables, study applicability, testing and compatibility.
  5. Qualification and integration: traceability, connections, aseptic process evidence, receipt, use and continued verification.
  6. Lifecycle and procurement: suppliers, quality agreements, changes, deviations, lifecycle cost and supply continuity.

When to use it

Single-use or stainless steel?

Compare options, constraints and evidence before assigning scores.

Scale transfer

Connect oxygen demand, mixing, measurement and process conditions.

An unreconciled TFF balance

Distinguish concentration, mass recovery, samples and quantities still to explain.

A new assembly or material

Review the configuration, contact conditions, applicable studies and evidence gaps.

A connection or supplier change

Document sterile boundaries, interventions, impacts and actions before use.

The 24 editable tools

TL-001 · WORD
Project boundary, intended use and responsibility brief
TL-002 · WORD
Verifiable URS and interface specification
TL-003 · EXCEL
Technology option and evidence comparison
TL-004 · EXCEL
Risk, control and residual evidence register
TL-005 · EXCEL
Bioreactor capability and oxygen-demand comparison
TL-006 · EXCEL
Mixing study and homogeneity data assessment
TL-007 · WORD
Measurement and control strategy specification
TL-008 · WORD
Scale transfer study protocol
TL-009 · EXCEL
Assembly BOM and contact exposure inventory
TL-010 · EXCEL
Transfer, hold time and volume balance planner
TL-011 · EXCEL
TFF operating calculation and mass balance review
TL-012 · WORD
Filter validation and integrity test strategy
TL-013 · WORD
Extractables evidence and study plan
TL-014 · EXCEL
Study applicability and specialist assessment matrix
TL-015 · WORD
Integrity verification protocol and result disposition
TL-016 · WORD
Sterilisation evidence and compatibility review
TL-017 · EXCEL
Requirement, qualification and operating evidence matrix
TL-018 · WORD
Connection, intervention and aseptic process evidence plan
TL-019 · EXCEL
Incoming lot, storage, expiry and use register
TL-020 · WORD
Batch evidence review and continued verification plan
TL-021 · WORD
Supplier due diligence and quality agreement brief
TL-022 · EXCEL
Change impact, comparability and action register
TL-023 · WORD
Deviation and product impact investigation
TL-024 · EXCEL
Lifecycle cost and supply scenario comparison

Sources and site decisions

A register of 49 references records status and use limitations as of 10 October 2026. Applicable requirements, guidance, technical standards, drafts and GuideGxP recommendations remain distinct. Public standard information does not replace consultation of the complete normative text. Site limits and criteria require a relevant approved basis.

Read the free preview

Download the actual opening pages of the Italian or English edition: cover, edition information, contents and the start of the guide. The preview retains the complete PDF’s layout and page numbers.

What you receive

Format
A4 PDF guide; 24 editable modules and 2 complete Word/Excel masters in your selected language.
Languages
The guide, preview and toolkit are available only in Italian and English. Select ITA or ENG before purchase.
Delivery
Digital product delivered as a ZIP archive for the purchased variant. No physical shipping.
Edition
Rev 1.0 · October 2026 · evidence cut-off 10 October 2026.
Readers
Engineering, CQV, QA, QC, production, maintenance, technical procurement and project owners.
PDF
ITA: 204 pages · ENG: 198 pages

The principal scope is human medicinal-product manufacture. Tools require adaptation to the process and site criteria; calculations and checklists do not automatically approve a system or batch. The E&L matrix supports review of study applicability and does not replace specialist toxicological assessment.

Working on a single-use or bioprocess project?

Describe the system, project stage and decision you need to address.

Request specialist support
Language

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DECLARED REGULATORY BASIS

Built on the most up-to-date official sources.

Every guide is built from the official sources current at the editorial verification date stated in the document. The editions, revisions and cut-off dates used are declared and checked again for every new release; requirements are kept distinct from GuideGxP operational interpretation.

Main references for this guide EU GMP · ICH · PIC/S · FDA/EMA guidance applicable to the topic
  • Editions and revisions stated in the document
  • Explicit editorial verification date
  • Requirements separated from practical recommendations

GuideGxP is an independent publisher and is not affiliated with, approved by or sponsored by the authorities and organisations cited.

INCLUDED WITH YOUR PURCHASE

Every new release is delivered automatically by email.

Buy once: whenever we publish a new release of the guide you purchased, it is sent automatically to the email address used for the order, together with the download link. No request, new registration or additional payment is required.

  • Every future release included for life
  • Automatic delivery to the order email
  • Average review cycle: 6 months

Timing may vary with regulatory and technical developments. No action is required after purchase; simply use a valid email address at checkout.

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Everything you need to know before purchasing.

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